This unit describes the performance outcomes required to inspect and service engines. It involves preparing for the task, inspecting the engine, reporting the inspection findings, servicing and adjusting the engine, and completing workplace processes and documentation.
It applies to those working in the automotive service and repair industry. The engines include those of agricultural machinery, heavy commercial vehicles, light vehicles, mobile plant or motorcycles. The unit does not apply to outdoor power equipment engines.
No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)
Evidence Required
List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.
Elements
Elements describe the essential outcomes.
Performance Criteria
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.
1. Prepare to inspect and service engine
1.1 Job requirements are determined from workplace instructions
1.2 Servicing information is sourced and interpreted
1.3 Hazards associated with the work are identified and risks are managed
1.4 Tools, equipment and materials are selected and checked for serviceability
2. Inspect engine
2.1 Inspection is carried out according to manufacturer specifications, workplace procedures and safety requirements
2.2 Inspection results are compared with manufacturer specifications
2.3 Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
3. Service engine
3.1 Service and adjustments are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems
3.2 Post-service testing is carried out according to workplace procedures
4. Complete work processes
4.1 Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use
4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
4.3 Tools and equipment are checked and stored according to workplace procedures
4.4 Workplace documentation is processed according to workplace procedures
Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:
inspect and service the engines of two different vehicles or machinery, including replacing the engine oil and filters.
Individuals must be able to demonstrate knowledge of:
work health and safety (WHS) and occupational health and safety (OHS) requirements relating to inspecting and servicing engines, including procedures for working with:
rotating and hot components
engine oils
high energy ignition and charging systems
environmental requirements, including procedures for trapping, storing and disposing of fluids released from engines
identification and function of major engine components, including:
cylinder block and head
piston and connecting rod
crankshaft
valve train
manifolds
ports and reed valve
identification and function of engine systems, including:
lubrication
cooling system
fuel system
air system
basic operation of spark ignition engines and compression ignition engines, including:
two-stroke spark ignition engines
four-stroke spark ignition engines
four-stroke compression ignition engines
types and applications of engine configurations, including:
two-stroke spark ignition engines
four-stroke spark ignition engines
four-stroke compression ignition engines
types and applications of engine oils and filters
inspection procedures for engines, including:
oil and fluid leaks
ancillary components, including:
mountings
belts, pulleys and hoses
service and adjustment procedures for engines, including:
adjusting or replacing engine components
replacing oil
replacing filter
post-service testing procedures for engines.
Assessors must satisfy NVR/AQTF assessor requirements.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
Assessment must include direct observation of tasks.
Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the engines that they have worked on, e.g. repair orders.
Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
The following resources must be made available:
automotive repair workplace or simulated workplace
workplace instructions
manufacturer engine specifications
two different vehicles or machinery with engines requiring servicing
tools, equipment and materials appropriate for inspecting and servicing engines.
Submission Requirements
List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here
Assessment task 1: [title] Due date:
(add new lines for each of the assessment tasks)
Assessment Tasks
Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Elements
Elements describe the essential outcomes.
Performance Criteria
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.
1. Prepare to inspect and service engine
1.1 Job requirements are determined from workplace instructions
1.2 Servicing information is sourced and interpreted
1.3 Hazards associated with the work are identified and risks are managed
1.4 Tools, equipment and materials are selected and checked for serviceability
2. Inspect engine
2.1 Inspection is carried out according to manufacturer specifications, workplace procedures and safety requirements
2.2 Inspection results are compared with manufacturer specifications
2.3 Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
3. Service engine
3.1 Service and adjustments are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems
3.2 Post-service testing is carried out according to workplace procedures
4. Complete work processes
4.1 Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use
4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
4.3 Tools and equipment are checked and stored according to workplace procedures
4.4 Workplace documentation is processed according to workplace procedures
This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.
Inspection must include:
pre- and post-service inspections for oil and fluid leaks
analysing abnormal engine noises
inspecting ancillary components.
Safety requirements mustinclude:
work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for working with:
rotating and hot components
engine oils
high energy ignition and charging systems.
Service must include:
replacing oil and oil filter.
Environmental requirements must include:
procedures for trapping, storing and disposing of fluids released from engines.
Post-service testing must include:
starting up and running engine to operating temperature
checking for leaks and abnormal noises.
Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:
inspect and service the engines of two different vehicles or machinery, including replacing the engine oil and filters.
Individuals must be able to demonstrate knowledge of:
work health and safety (WHS) and occupational health and safety (OHS) requirements relating to inspecting and servicing engines, including procedures for working with:
rotating and hot components
engine oils
high energy ignition and charging systems
environmental requirements, including procedures for trapping, storing and disposing of fluids released from engines
identification and function of major engine components, including:
cylinder block and head
piston and connecting rod
crankshaft
valve train
manifolds
ports and reed valve
identification and function of engine systems, including:
lubrication
cooling system
fuel system
air system
basic operation of spark ignition engines and compression ignition engines, including:
two-stroke spark ignition engines
four-stroke spark ignition engines
four-stroke compression ignition engines
types and applications of engine configurations, including:
two-stroke spark ignition engines
four-stroke spark ignition engines
four-stroke compression ignition engines
types and applications of engine oils and filters
inspection procedures for engines, including:
oil and fluid leaks
ancillary components, including:
mountings
belts, pulleys and hoses
service and adjustment procedures for engines, including:
adjusting or replacing engine components
replacing oil
replacing filter
post-service testing procedures for engines.
Assessors must satisfy NVR/AQTF assessor requirements.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
Assessment must include direct observation of tasks.
Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the engines that they have worked on, e.g. repair orders.
Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
The following resources must be made available:
automotive repair workplace or simulated workplace
workplace instructions
manufacturer engine specifications
two different vehicles or machinery with engines requiring servicing
tools, equipment and materials appropriate for inspecting and servicing engines.
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.
Observation Checklist
Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice
Yes
No
Comments/feedback
Job requirements are determined from workplace instructions
Servicing information is sourced and interpreted
Hazards associated with the work are identified and risks are managed
Tools, equipment and materials are selected and checked for serviceability
Inspection is carried out according to manufacturer specifications, workplace procedures and safety requirements
Inspection results are compared with manufacturer specifications
Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
Service and adjustments are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems
Post-service testing is carried out according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
Tools and equipment are checked and stored according to workplace procedures
Workplace documentation is processed according to workplace procedures
Job requirements are determined from workplace instructions
Servicing information is sourced and interpreted
Hazards associated with the work are identified and risks are managed
Tools, equipment and materials are selected and checked for serviceability
Inspection is carried out according to manufacturer specifications, workplace procedures and safety requirements
Inspection results are compared with manufacturer specifications
Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
Service and adjustments are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems
Post-service testing is carried out according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and vehicle or machinery is presented ready for use
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
Tools and equipment are checked and stored according to workplace procedures
Workplace documentation is processed according to workplace procedures
Forms
Assessment Cover Sheet
AURTTE004 - Inspect and service engines
Assessment task 1: [title]
Student name:
Student ID:
I declare that the assessment tasks submitted for this unit are my own work.
Student signature:
Result: Competent Not yet competent
Feedback to student
Assessor name:
Signature:
Date:
Assessment Record Sheet
AURTTE004 - Inspect and service engines
Student name:
Student ID:
Assessment task 1: [title] Result: Competent Not yet competent
(add lines for each task)
Feedback to student:
Overall assessment result: Competent Not yet competent