Assessor Resource

MEA252
Test, align and troubleshoot aircraft synchro and servo system components

Assessment tool

Version 1.0
Issue Date: June 2024


This unit of competency requires application of hand skills, test equipment and knowledge of analogue theory to test, align and troubleshoot synchro and servo components, from fixed and rotary wing aircraft, that are repaired or overhauled in aviation maintenance workshops during scheduled or unscheduled maintenance. Work may be performed individually or as part of a team.

The unit is part of the Avionic Certificate IV (Component Maintenance Workshop Stream) training pathways.

The unit is used in workplaces that operate under the airworthiness regulatory systems of the Australian Defence Force (ADF) and the Civil Aviation Safety Authority (CASA).

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1.

Test synchro and servo system components

1.1

Synchro and servo system components are correctly prepared and connected to the appropriate test equipment/rig in accordance with approved procedures

1.2

Components are functionally tested or cycled through the prescribed test procedures in accordance with maintenance manual for evidence of serviceability or malfunction while observing all relevant work health and safety (WHS) requirements

1.3

Faults or unserviceabilities are correctly identified and recorded on appropriate maintenance documentation

2.

Align synchro and servo system components

2.1

Synchro and servo system components are adjusted in accordance with approved procedures and maintenance manuals until operating within prescribed limits/tolerances

3.

Troubleshoot synchro and servo system components

3.1

Available information from maintenance records and inspection and test results is used, where necessary, to assist in fault determination

3.2

Maintenance manual fault diagnosis guides and logic processes are used to ensure efficient and accurate troubleshooting

3.3

Synchro and servo system component faults are located and the causes of the faults are clearly identified and correctly recorded in maintenance documentation, where required

3.4

Fault rectification requirements are determined

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria under the specified conditions of assessment, and must include:

applying relevant WHS practices

using approved repair procedures and processes relating to synchro and servo system components

recognising the serviceability state and repair requirements for:

synchro/servo system error detection devices

direct current (DC) and alternating current (AC) synchronous components

gyroscopic instruments (mechanical, electro-mechanical, vacuum/pressure types)

flight control servo devices

performing component testing to isolate/confirm faults and assessing post-repair/overhaul serviceability

correctly aligning synchro and servo system components to prescribed specifications

applying logic processes to isolate synchro and servo system component faults.

The underlying skills inherent in this unit should be transferable across a range of testing, aligning and troubleshooting applications (including the timely involvement of supervisors or other trades) associated with synchro and servo system components. Ability to interpret inspection and testing procedures and specifications (allowable limits) and apply them in practice is critical. It is essential that testing procedures, cleanliness requirements and safety precautions applicable to the system being maintained are fully observed, understood and complied with.

This must be demonstrated through application across a range of the synchro and servo system components listed in the Assessment Conditions that are applicable to the enterprise.

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

component and system operation

the basic function and operation of synchro and servo system components to enable testing for fault isolation/confirmation and to determine repair or overhaul requirements and serviceability status post-repair or overhaul

basic principles/functions, relating to synchro and servo system components and associated with:

advanced analogue fundamentals

synchronous systems

gyroscopes.

Competency should be assessed in the work environment or simulated work environment, using tools and equipment specified in maintenance documentation. It is also expected that general and special-purpose tools and test equipment would be used where appropriate.

The application of testing procedures should also clearly indicate knowledge of system operation. System operation knowledge, the relationship of individual components and the links with other systems (if applicable) will be necessary to supplement evidence of ability to troubleshoot the component within the limits of the fault-finding guide before undertaking any action. The work plan should take account of applicable safety and quality requirements in accordance with the industry and regulatory standards.

The following conditions of assessment represent the requirements of the Regulators (ADF and CASA) and maintenance stakeholders and must be rigorously observed.

A person cannot be assessed as competent until it can be demonstrated to the satisfaction of the workplace assessor that the relevant elements and performance criteria of the unit of competency are being achieved under routine supervision on a representative range of components applicable to the enterprise from each of:

synchro system components

servo system components.

This shall be established via the records in the Log of Industrial Experience and Achievement or, where appropriate, an equivalent Industry Evidence Guide (for details refer to the Companion Volume Assessment Guidelines).

Assessors must satisfy the requirements of the National Vocational Education and Training Regulator (Australian Skills Quality Authority, or its successors).


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1.

Test synchro and servo system components

1.1

Synchro and servo system components are correctly prepared and connected to the appropriate test equipment/rig in accordance with approved procedures

1.2

Components are functionally tested or cycled through the prescribed test procedures in accordance with maintenance manual for evidence of serviceability or malfunction while observing all relevant work health and safety (WHS) requirements

1.3

Faults or unserviceabilities are correctly identified and recorded on appropriate maintenance documentation

2.

Align synchro and servo system components

2.1

Synchro and servo system components are adjusted in accordance with approved procedures and maintenance manuals until operating within prescribed limits/tolerances

3.

Troubleshoot synchro and servo system components

3.1

Available information from maintenance records and inspection and test results is used, where necessary, to assist in fault determination

3.2

Maintenance manual fault diagnosis guides and logic processes are used to ensure efficient and accurate troubleshooting

3.3

Synchro and servo system component faults are located and the causes of the faults are clearly identified and correctly recorded in maintenance documentation, where required

3.4

Fault rectification requirements are determined

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Component testing, alignment and troubleshooting is performed on:

Synchro system components

Servo system components

Synchro and servo system components can come from any of:

Air data computers, auto pilot servos, remote position indicators and other similar applications

Procedures and requirements include:

Industry standard procedures specified by manufacturers, regulatory authorities or the enterprise

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria under the specified conditions of assessment, and must include:

applying relevant WHS practices

using approved repair procedures and processes relating to synchro and servo system components

recognising the serviceability state and repair requirements for:

synchro/servo system error detection devices

direct current (DC) and alternating current (AC) synchronous components

gyroscopic instruments (mechanical, electro-mechanical, vacuum/pressure types)

flight control servo devices

performing component testing to isolate/confirm faults and assessing post-repair/overhaul serviceability

correctly aligning synchro and servo system components to prescribed specifications

applying logic processes to isolate synchro and servo system component faults.

The underlying skills inherent in this unit should be transferable across a range of testing, aligning and troubleshooting applications (including the timely involvement of supervisors or other trades) associated with synchro and servo system components. Ability to interpret inspection and testing procedures and specifications (allowable limits) and apply them in practice is critical. It is essential that testing procedures, cleanliness requirements and safety precautions applicable to the system being maintained are fully observed, understood and complied with.

This must be demonstrated through application across a range of the synchro and servo system components listed in the Assessment Conditions that are applicable to the enterprise.

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

component and system operation

the basic function and operation of synchro and servo system components to enable testing for fault isolation/confirmation and to determine repair or overhaul requirements and serviceability status post-repair or overhaul

basic principles/functions, relating to synchro and servo system components and associated with:

advanced analogue fundamentals

synchronous systems

gyroscopes.

Competency should be assessed in the work environment or simulated work environment, using tools and equipment specified in maintenance documentation. It is also expected that general and special-purpose tools and test equipment would be used where appropriate.

The application of testing procedures should also clearly indicate knowledge of system operation. System operation knowledge, the relationship of individual components and the links with other systems (if applicable) will be necessary to supplement evidence of ability to troubleshoot the component within the limits of the fault-finding guide before undertaking any action. The work plan should take account of applicable safety and quality requirements in accordance with the industry and regulatory standards.

The following conditions of assessment represent the requirements of the Regulators (ADF and CASA) and maintenance stakeholders and must be rigorously observed.

A person cannot be assessed as competent until it can be demonstrated to the satisfaction of the workplace assessor that the relevant elements and performance criteria of the unit of competency are being achieved under routine supervision on a representative range of components applicable to the enterprise from each of:

synchro system components

servo system components.

This shall be established via the records in the Log of Industrial Experience and Achievement or, where appropriate, an equivalent Industry Evidence Guide (for details refer to the Companion Volume Assessment Guidelines).

Assessors must satisfy the requirements of the National Vocational Education and Training Regulator (Australian Skills Quality Authority, or its successors).

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Synchro and servo system components are correctly prepared and connected to the appropriate test equipment/rig in accordance with approved procedures 
Components are functionally tested or cycled through the prescribed test procedures in accordance with maintenance manual for evidence of serviceability or malfunction while observing all relevant work health and safety (WHS) requirements 
Faults or unserviceabilities are correctly identified and recorded on appropriate maintenance documentation 
Synchro and servo system components are adjusted in accordance with approved procedures and maintenance manuals until operating within prescribed limits/tolerances 
Available information from maintenance records and inspection and test results is used, where necessary, to assist in fault determination 
Maintenance manual fault diagnosis guides and logic processes are used to ensure efficient and accurate troubleshooting 
Synchro and servo system component faults are located and the causes of the faults are clearly identified and correctly recorded in maintenance documentation, where required 
Fault rectification requirements are determined 

Forms

Assessment Cover Sheet

MEA252 - Test, align and troubleshoot aircraft synchro and servo system components
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MEA252 - Test, align and troubleshoot aircraft synchro and servo system components

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: