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Elements and Performance Criteria

  1. Prepare for work
  2. Operate equipment for tailings deposition
  3. Monitor and control TMF in accordance with procedures
  4. Recognise problems and take action in accordance with procedures
  5. Isolate and de-isolate facility

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Regulatory framework

The latest version of all legislation, regulations, industry codes of practice and Australian/international standards, or the version specified by the local regulatory authority, must be used, and include one or more of the following:

legislative requirements, including work health and safety (WHS)

industry codes of practice and guidelines

environmental regulations and guidelines

Australian and other standards

licence and certification requirements

All operations to which this unit applies are subject to stringent health, safety and environment (HSE) requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and HSE requirements, the HSE requirements take precedence.

Hazards

Hazards include one or more of the following:

drowning

breach of TMF containment

structural collapse

equipment failures

industrial (machinery, equipment and product)

hazardous products and materials

unauthorised personnel

slippery surfaces, spills or leaks

extreme weather

other hazards that might arise

Procedures

All operations must be performed in accordance with relevant procedures.

Procedures are written, verbal, visual, computer-based or in some other form, include one or more of the following:

emergency procedures

work instructions

standard operating procedures (SOPs)

safe work method statements (SWMS)

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant.

Routine problems

Routine problems are predictable problems with known solutions and include one or more of the following:

rupture of the tailings slurry delivery pipeline or decant water return pipeline

rainfall induced erosion of the tailings facility containment wall or water imbalance

geotechnical failure/excessive deformation of containment wall

overfilling with tailings beyond management facility capacity, especially the result of unpredicted tailings production or storm event

seepage of hazardous materials through the dam wall or through the foundation into the groundwater

migration of the phreatic zone so as to emerge from the face of the dam wall

dust emissions especially of toxic materials

uncontained floodwater in high rainfall areas

Non-routine problems

Non-routine problems are unexpected problems, or variations of previous problems and must be resolved by applying operational knowledge to develop new solutions, either individually or in collaboration with relevant experts, to:

determine problems needing action

determine possible fault causes

develop solutions to problems which do not have a known solution

follow through items initiated until final resolution has occurred

report problems outside area of responsibility to designated person

Operational knowledge includes one or more of the following:

procedures

training

technical information, such as journals and engineering specifications

remembered experience

relevant knowledge obtained from appropriate people

Logs and reports

Logs and reports include one or more of the following:

paper or electronic-based logs and reports

verbal/radio reports

reporting items found which require action

Action

Action in accordance with procedures includes one or more of the following:

positioning of the decant pond, damp or seepage at the dam wall, status of leak detection systems, any unusual vegetation or wildlife occurrences, tailings surface status, and integrity of the dam wall

recording piezometer readings on water pressure, groundwater quality, seepage and leakage rates through notch weirs, settlement and displacement survey measurements of dam walls

calculating water balance based on measures of inflow (with tailings, rainfall, catchment run-off, and so on), and storage and outflow (seepage, water reclaim, evaporation, and so on)

responding to dust issues by spraying with chemical dust suppressants, covering the tailings with gravel, setting up silt trap fences or changing the tailings water ratio to maximise the wetted surface

determining problems needing action

accessing and applying relevant technical and plant data

applying appropriate problem-solving techniques to determine possible fault causes

rectifying problem using appropriate solution within area of responsibility

following through items initiated until final resolution has occurred

reporting problems outside area of responsibility/ability to designated person

Tailings/waste characteristics

Tailings/waste characteristics include the following:

mineralogy: residual resource potential, and plant nutrients

chemical reactivity: toxicity, leachate potential, acid producing potential, spontaneous combustion, cementation/hydration and weathering

physical characteristics: particle size distribution, particle density compressibility, shear strength, liquefaction potential, erodibility and dusting potential

placement characteristics: placed dry density, particle sorting, permeability, bearing capacity and initial placement density

handling characteristics: solids content of slurries, trafficability during placement, flocculation/settling time and abrasiveness.

Tailings disposal strategy

Tailings disposal strategy includes one or more of the following:

use/operating of equipment, such as pipes, pumps, conveyor belts, pipeline delivering tailings to management facility (leaks, blockages) and associated equipment (for instance centrifugal or positive displacement pumps)

the location of discharge points

the rotation sequence for discharges

the duration of deposition in an area

the location of settling ponds and decant facilities

the location and timing of intermediate paddock bunding

the likely landform created by the deposition processes at stages throughout operations up to and including final landform

flowable volumes and potential flow paths

operational maintenance requirements (e.g. dust suppression, fauna exclusion and drainage)

Work requirements

Work requirements will be identified from one or more of the following:

briefings

handovers

orders

compliance documentation

product specifications

nature and scope of tasks

achievement targets

operational conditions

lighting conditions

plant or equipment defects

hazards and potential hazards

coordination requirements or issues


Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include the ability to:

conduct checks/tests to measure tailings management facility (TMF) performance, including water quality, dam wall movement, water pressure and water flow

interpret outcome measures from tests performed

identify early warning signs of equipment/processes needing attention or with potential problems

implement emergency management plan

identify environmental risks and take appropriate action

operate and monitor deposition and decant equipment.


Knowledge Evidence

Evidence must be provided that demonstrates knowledge of:

types and characteristics of site-specific tailings

design of tailings management facilities and impact on environmental risk

methods of tailings disposal and deposition and associated equipment

environmental risk and environmental management

water balance and related issues

principles of operation of pumps under conditions of different tailings consistency and water percentage

principles of operation of conveyor belts under conditions of different tailings consistency and water percentage

process parameters and limits of tailings disposal plant (e.g. pressure, flow and pH)

typical issues causing problems (plant/equipment, process, environmental) and the resolution of those problems

relevant environmental and heritage requirements

hierarchy of control

hazards that may arise in the job/work environment, and:

their possible causes

potential consequences

appropriate risk controls.