FBPCEL3019
Prepare and apply complex additions and finings


Application

This unit of competency describes the skills and knowledge required to receive, test, store, prepare, add and follow up the application of complex additions and finings in wine making processes.

The unit applies to cellar hands who work under broad direction in a cellar operations environment and are responsible for all of the processes related to the application of complex additions and finings in various stages of wine making, including vintage, clarification and filtration. They take responsibility for their own work, have limited responsibility for the outcomes of other workers and solve problems related to cellar operations processes.

All work must be carried out to comply with workplace procedures, according to state/territory health and safety and food safety regulations, legislation and standards that apply to the workplace.

No licensing, legislative or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

Elements

Performance Criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Receive and process raw materials

1.1 Check incoming materials against documentation and place in storage area

1.2 Select, fit correctly and use required personal protective equipment

1.3 Take material samples for testing according to laboratory procedures

1.4 Transport materials to dry goods store after clearance from quality controller

2. Prepare to make additions and finings

2.1 Read work order and verify calculations for required addition or fining

2.2 Select, fit and use required personal protective equipment for contact with additions and finings

2.3 Select and prepare vessel required to collect and mix raw materials according to product batch specifications

2.4 Confirm weighing equipment is calibrated according to workplace tolerances

2.5 Select, obtain and weigh raw materials according work order requirements

3. Mix materials to create additions and finings

3.1 Determine mixing methodology and equipment for specified addition or fining

3.2 Mix raw materials to create the specified addition or fining according to manufacturer instructions and workplace procedures

3.3 Allow mixture to develop to required state

4. Apply additions and finings to juice or wine

4.1 Prepare juice or wine mixing equipment according to predetermined integrating method

4.2 Add addition or fining to juice or wine according to required method

4.3 Agitate juice or wine to fully integrate addition or fining

4.4 Complete addition and fining workplace records, including batch numbers

5. Complete additions and finings

5.1 Dismantle, clean and store equipment safely

5.2 Dispose of or recycle waste according to workplace and environmental procedures

5.3 Collect and transfer samples of wine or juice for analysis by laboratory

Evidence of Performance

An individual demonstrating competency must satisfy all of the elements and performance criteria in this unit.

There must be evidence that the individual has independently prepared, mixed and applied eight different additions and finings to juice or wine according to addition and fining work orders, including:

used one of the following additions:

yeast

malolactic bacteria

used at least four of the following additions:

ammonium bisulfite

caramel

ascorbic acid/erythorbic acid

diammonium phosphate (DAP)

grape concentrate

hydrogen peroxide

malic acid

malolactic bacteria

potassium sorbate

sulphur dioxide products

tannin

tartaric acid

yeast

yeast nutrients

used at least three of the following finings:

activated carbon

bentonite

copper sulphate

enzymes

gelatine

polyvinylpolypyrrolidone (PVPP)

egg white

isinglass

casien.

In doing so, the individual must have:

used at least three of the following media:

cold water

warm water

juice

wine

used at least two of the following vessels and devices:

scales and other measuring equipment

barrel

bucket

mixing tub

manual agitator

mechanical agitator

wine tank

used at least three of the following application methods:

pour or drip in over the top

pump in over the top

pump in through tank valve

via doorway

venturi via pump

used at least two of the following integration methods:

gas rummaging

in place agitation

manual mixing

pumping over

submergible mixing

valve to valve

completed accurate and timely records of additions and finings applied according to workplace requirements, including:

juice or wine identification

addition or fining identification

date, time and operator

quantity of material added by weight or volume.

After each addition and fining has been applied to a batch of juice or wine, the individual must have:

collected, labelled and transferred a sample to a laboratory for analysis or tasting, using at least two of the following methods:

over the top

sample tap or valve

in line sample during transfer.


Evidence of Knowledge

An individual must be able to demonstrate the knowledge required to perform the tasks outlined in the elements and performance criteria of this unit. This includes knowledge of:

the physical properties, functions and benefits of wine additions, including:

ammonium bisulfite

ascorbic acid/erythorbic acid

caramel

hydrogen peroxide

grape concentrate

malic acid

malolactic bacteria

potassium sorbate

sulphur dioxide products

tannin

tartaric acid

yeast

yeast nutrients

the physical properties, functions and benefits of wine fining agents, including:

activated carbon

bentonite

casien

cream of tartar

copper sulphate

egg white

enzymes

gelatine

isinglass

polyvinylpolypyrrolidone (PVPP)

quality process and indicators related to the storage, mixing and application of additions and finings, including:

quarantine and testing of raw materials, including batch codes

sampling and testing of juice or wine prior to and after the application of additions and finings

contamination risks and controls associated with the preparation and application of additions and finings

requirements for vegan and allergen control, including label integrity requirements

weights and measures for additions and finings, including:

calibration of scales

units of measurement, including grams, kilograms, tonnes, millilitres, litres, hectolitres and kilolitres

mixing media used to prepare additions and finings used in wine making, including:

cold water

warm water

juice

wine

mixing vessels and devices used to prepare additions and finings used in wine making, including:

barrel

bucket

mixing tub

manual agitator

mechanical agitator

application methods for applying additions and finings to wine, including:

pour in over the top

pump in over the top

tank to tank transfer

valve to valve

venturi

equipment and methods for integrating additions and finings with wine or juice, including:

gas rummaging

in place mixing

manual mixing

submergible mixing

pumping over

valve to valve

record keeping requirements for additions and finings in wine making, including:

juice or wine identification

addition or fining identification

date, time and operator

quantity of material added by weight or volume

principles and methods for collection of wine samples for laboratory analysis, including:

over the top

sample tap

in line sample during transfer

cross-contamination

containers used

labelling

effects of time

workplace health and safety hazards and controls, including:

awareness of the limitations of controls

personal protective equipment

entering and working in confined spaces

hazardous substances, including additions and finings, cleaning products and gases

environmental issues and controls relevant to the storage, mixing and application of additions and finings, including:

rework and reuse of products

water use and recycling

waste processing

energy usage

materials and manual handling procedures related to the preparation, mixing and application of additions and finings.


Assessment Conditions

Assessment of the skills in this unit of competency must take place under the following conditions:

physical conditions:

a commercial winery

resources, equipment and materials:

the vessels, machinery and equipment stipulated in the performance evidence

the juice or wine stipulated in the performance evidence

the additions and finings stipulated in the performance evidence

specifications:

addition and fining work orders stipulated in the performance evidence

workplace procedures for preparation and application of the additions, finings, equipment and machinery stipulated in the performance evidence.

Assessors of this unit must satisfy the requirements for assessors in applicable vocational education and training legislation, frameworks and/or standards


Foundation Skills

This section describes those language, literacy, numeracy and employment skills that are essential for performance in this unit of competency but are not explicit in the performance criteria.

Skill

Description

Reading

Interpret technical text and symbols on raw material information sheets and work orders

Writing

Complete workplace records using correct terminology and format

Numeracy

Estimate and calculate quantity, weight, volume and ratio

Interpret readings of gauges and scales

Use fractions, decimals, proportions and percentages to measure materials and record data

Use weight (g, kg, T) and volume (ml, L, ML, KL, HL) to describe product quantities


Range Statement

This section specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the individual, accessibility of the item, and local industry and regional contexts) are included.

Additions must include fiveof the following:

ammonium bisulfite

caramel

ascorbic acid/erythorbic acid

diammonium phosphate (DAP)

grape concentrate

hydrogen peroxide

malic acid

malolactic bacteria

potassium sorbate

sulphur dioxide products

tannin

tartaric acid

yeast

yeast nurtients

Finings must include threeof the following:

activated carbon

bentonite

casien

copper sulphate

enzymes

egg white

gelatine

isinglass

polypvinylpolyppyrrolidone (PVPP)

Application method must include three of the following:

pour in or drip over the top

pump in over the top

pump in through tank valve

venturi via pump

via doorway

Integrating methods must include three of the following:

gas rummaging

in place agitation

manual mixing

pumping over

submergible mixing

valve to valve


Sectors

Cellar Operations (CEL)