FBPOPR2052
Operate a chocolate tempering process


Application

This unit of competency describes the skills and knowledge required to set up, operate, adjust and shut down a chocolate tempering process.

This unit applies to individuals who work under general supervision and exercise limited autonomy in a food processing environment. It typically applies to the production worker responsible for applying basic operating principles to the operation and monitoring of a chocolate tempering process and associated equipment.

All work must be carried out to comply with workplace procedures, in accordance with State/Territory work health and safety, and food safety regulations, legislation and standards that apply to the workplace.

No occupational licensing, legislative or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

Elements

Performance Criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare for work in processing area

1.1 Confirm chocolate for tempering is available to meet operating requirements

1.2 Identify and confirm cleaning and maintenance requirements and status according to work health and safety and food safety requirements

1.3 Wear appropriate personal protective clothing and ensure correct fit

2. Prepare the tempering equipment and process for operation

2.1 Fit machine components and related attachments and adjust to meet operating requirements

2.2 Enter processing and operating parameters to meet safety and production requirements

2.3 Check equipment performance and adjust according to operating procedures

2.4 Carry out pre-start checks according to work health and safety and operating procedures

3. Operate and monitor the tempering process

3.1 Start, operate and monitor the process for variation in operating conditions

3.2 Conduct and interpret temper tests and make required adjustments

3.3 Monitor the process to confirm that specifications are met

3.4 Identify, rectify and report out-of-specification equipment, product or process outcomes according to workplace requirements

3.5 Follow and apply workplace housekeeping and environmental procedures

4. Shut down the tempering process

4.1 Identify the appropriate shutdown procedure

4.2 Shut down the process according to work health and safety and operating procedures

4.3 Identify and report maintenance requirements according to workplace requirements

4.4 Maintain workplace records according to workplace requirements

Foundation Skills

This section describes those language, literacy, numeracy and employment skills that are essential for performance in this unit of competency but are not explicit in the performance criteria.

Skill

Description

Reading

Interpret workplace and standard operating procedures relevant to job role

Interpret production requirements

Writing

Record operating, routine maintenance and shutdown information on paper-based and electronic media

Numeracy

Monitor and interpret production and process control indicators and data

Monitor supply and flow of materials to and from the process

Navigate the world of work

Apply workplace procedures to own role and responsibilities

Identify skills, knowledge and experience required for performing own role in the workplace

Ask questions to clarify understanding or seek further information

Interact with others

Communicate and report operational and safety information to relevant personnel

Use modes of communication suitable to purpose to confirm understanding when conducting operational start-up and shutdown procedures

Get the work done

Access and interpret process control panels and system

Maintain a clean and hazard-free work area

Identify out-of-specification standards and maintain quality specifications

Confirm equipment status and condition

Interpret process and equipment information to monitor process and respond to abnormal performance and variations


Sectors

Operational (OPR)