This unit involves the skills and knowledge required to operate auxiliary machinery systems up to 1500 kW according to technical specifications and safe operating limit.

It includes preparing for operation, operating auxiliary machinery systems, completing operations and checking auxiliary machinery systems.

This unit applies to people working in the maritime industry in the capacity of:

Chief Engineer on vessels with inboard engines less than 1500 kW within the exclusive economic zone (EEZ)

Second Engineer on vessels with inboard engines less than 3000 kW within the EEZ

Chief or Second Engineer on vessels with outboard engines with unlimited propulsion power within the EEZ

assistant under the direct supervision of the Chief Engineer

worker in the engine room of a vessel less than 80 metres in length with propulsion power less than 3000 kW.

Licensing/Regulatory Information

Legislative and regulatory requirements are applicable to this unit.

This unit is one of the requirements to obtain Australian Maritime Safety Authority (AMSA) certification as a Marine Engine Driver Grade 1 Near Coastal as defined in the National Standard for Commercial Vessels (NSCV) Part D.

Note: Relevant state/territory training and qualification requirements need to be fulfilled by any persons carrying out installation, maintenance and/or repair of refrigeration equipment, especially with regard to preventing the escape of refrigerants into the atmosphere and to conduct electrical work.

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Prepare for operation

1.1

Risks to self, others and the environment are identified according to organisational procedures

1.2

Routine pre-operational checks of auxiliary machinery systems are completed prior to use according to manufacturer specifications and organisational procedures

2

Operate auxiliary machinery systems

2.1

Suitable personal protective equipment (PPE) is selected and used according to organisational procedures

2.2

Auxiliary machinery systems are operated in a safe and controlled manner

2.3

Performance of auxiliary machinery system operations is monitored

2.4

Adverse sea and weather conditions that may impact on operation of auxiliary machinery systems are identified and operational practices are adjusted to maintain safety of vessel and personnel

2.5

Faults or malfunctions are identified and recorded according to organisational procedures

2.6

Faults or malfunctions are rectified and corrective actions are taken and recorded according to organisational procedures

2.7

Procedures to be undertaken in emergencies are recognised and implemented

3

Complete operations and check auxiliary machinery systems

3.1

Shutdown procedures are conducted according to manufacturer instructions and organisational procedures

3.2

Operational records are completed, as required, according to organisational procedures and regulatory requirements

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria on at least one occasion and include:

interpreting:

manufacturer instructions for the operation of auxiliary machinery systems

maritime regulations, rules and instructions

maintaining records of the operation and maintenance of auxiliary machinery systems and any related safety incidents, including:

logbooks

maintenance records

monitoring and evaluating performance of auxiliary machinery systems

operating auxiliary equipment, including:

bilge, ballast and seawater systems

electrical system

fuel and lubricating oil system

propulsion and steering system

refrigeration system.

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

alarm panels

auxiliary machinery systems, including:

cargo discharging or loading systems

commercial refrigeration and freezer plants

compressed air

control air systems

deck machinery

fire, bilge and ballast pumping systems

freshwater generation

sewage treatment

auxiliary systems, identified components, materials and construction

awareness of one’s surroundings and changes to these surroundings

causes of deck machinery faults

characteristics of auxiliary machinery systems

closing devices and remote shut-offs

dangers associated with operating shipboard auxiliary machinery systems and related hazard prevention strategies

drive systems, belts, clutches and motors

electro-hydraulic steering gear

emergency operation in electrical or hydraulic failure

emergency procedures, including:

loss of:

control air pressure

electrical power

steering system

hydraulic system

emergency shut-offs and closures

fire detection and fire alarm systems

fixed firefighting installations, including CO2, foam, water mist and pyrogen

function and importance of:

grease

lubricating oil

hydraulic systems, including steering gear and deck machinery

identification and operation of rudder and stock support bearings, glands, packing and seals

identification of:

faults in refrigeration systems

plant and its operation

refrigeration cycle

refrigeration system components

methods for controlling and managing operation of shipboard auxiliary machinery systems

operation of deck machinery

problems associated with auxiliary machinery systems, and appropriate preventative and remedial action and solutions

relevant sections of Commonwealth, state and territory maritime regulations, and National Standard for Commercial Vessels (NSCV)

relevant unsatisfactory performance of auxiliary machinery systems outside specified limits and appropriate action requirements

relevant work health and safety (WHS)/occupational health and safety (OHS) legislation and policies

requirements for waste management and pollution control from auxiliary machinery systems under the International Convention for the Prevention of Pollution from Ships (MARPOL)

rudder construction and rudder types

safe operational practices and working procedure of auxiliary machinery

safeguards and protective devices for deck machinery

simple hydraulic circuits

strainers, mud-boxes and foot valves

terminology of materials technology

types of:

fixed firefighting systems, including gas and foam flooding systems

pumps and associated safety devices

refrigerant

winches and windlass.

Assessors must satisfy applicable regulatory requirements, which include requirements in the Standards for Registered Training Organisations current at the time of assessment.

As a minimum, assessment must satisfy applicable regulatory requirements, which include requirements in the Standards for Registered Training Organisations current at the time of assessment.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Practical assessment must occur in a workplace, or realistic simulated workplace, under the normal range of workplace conditions.

Simulations and scenarios may be used where situations cannot be provided in the workplace or may occur only rarely, in particular for situations relating to emergency procedures and adverse weather conditions where assessment would be unsafe, impractical or may lead to environmental damage.

Resources for assessment must include access to:

a commercial vessel with inboard diesel propulsion power of greater than or equal to 375 kW or appropriate engine, propulsion plant and auxiliary system ashore

tools, equipment, machinery, materials and personal protective equipment (PPE) currently used in industry

applicable documentation, such as legislation, regulations, codes of practice, workplace procedures and operational manuals.

Foundation skills essential to performance are explicit in the performance criteria of this unit of competency.

Range is restricted to essential operating conditions and any other variables essential to the work environment.

Not applicable.

C - Equipment Operations