Application
This unit requires application of hand skills and the use of drawings, specifications and maintenance publications to fabricate structural components from aluminium alloys and steel alloys at various temper. Applications include components for fixed and rotary wing aircraft. |
Prerequisites
Interpret occupational health and safety practices in aviation maintenance | ||
Plan and organise aviation maintenance work activity | ||
Apply quality standards applicable to aviation maintenance processes | ||
Interpret and use aviation maintenance industry manuals and specifications | ||
Complete aviation maintenance industry documentation | ||
Perform basic hand skills, standard trade practices and fundamentals in aviation maintenance |
Elements and Performance Criteria
ELEMENT | PERFORMANCE CRITERIA |
1. Interpret specifications and organise materials | 1.1. Specifications and drawings are interpreted to determine material requirements. 1.2. Procedure for fabricating component is determined in order to plan equipment use. 1.3. Material is correctly identified to meet specifications. 1.4. All materials and equipment are organised. |
2. Prepare material and tooling | 2.1. Dimensions are translated to material in accordance with specifications. 2.2. Cutting and forming equipment is prepared and adjusted to ensure accuracy of fabrication. 2.3. Material is cut according to specifications ensuring minimisation of wastage and maintenance of surplus material identification. 2.4. Material requiring special treatment is made ready for the appropriate processes. 2.5. Solution treatment of materials is carried out in accordance with approved procedures and specifications. |
3. Form material | 3.1. Appropriate forming procedure is determined which ensures specifications are met and the most suitable method selected. 3.2. Forming equipment is operated correctly and safely. 3.3. Hand forming is accurately carried out where necessary. 3.4. Material is formed to meet specifications. |
4. Hand correction of fabricated components | 4.1. Components are checked for irregularities and correction requirements determined. 4.2. Irregularities are removed to meet required dimensions and specifications. |
5. Inspect components | 5.1. Fabricated components are inspected to confirm dimensional accuracy and specifications are met. 5.2. Checking fixtures are used where appropriate to ensure requirements are met. 5.3. Components requiring special or further treatment are made ready for the appropriate processes. 5.4. Completed components are tagged or identified as required. |
Required Skills
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Required skills |
Look for evidence that confirms skills in: application of applicable OH&S procedures the use of approved maintenance documentation and aircraft publications relating to aircraft structure identifying various aircraft metals and their basic metallurgy properties by interpretation of markings, numbering systems or visual, chemical or mechanical means handling and storing aircraft metals to industry standards identifying aircraft structural assembly fasteners by interpretation of markings, numbering systems, size, shape and colour fabrication of aircraft structural components and parts by: correctly interpreting drawings (including third angle projection, isometric, sectional formats and hand sketches) developing component flat pattern using basic drawing tools, geometric drawing processes, parallel, radial and triangulation methods, calculating and applying bend allowance/deduction/setback (an understanding of flat pattern development terminology is required) using appropriate hand tools, machines (stretching, shrinking, bending, cutting, drilling, rolling, wheeling and folding), forming blocks, templates, presses to form/produce dished, domed, curved components, bent/angled (L, Z, U, hat) sections and lightning holes, flanges, joggles assembling component parts using appropriate hand and machine tools and standard aircraft fasteners to industry standards applying appropriate metal heat treatment processes applying appropriate metal surface treatments |
Required knowledge |
Look for evidence that confirms knowledge of aircraft construction principles |
Evidence Required
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package. | |
Overview of assessment | A person who demonstrates competency in this unit must be able to apply hand skills and use drawings, specifications and maintenance publications to fabricate aircraft structural components from a range of aircraft metals while applying all relevant safety precautions. |
Critical aspects for assessment and evidence required to demonstrate competency in this unit | The underlying skills inherent in this unit should be transferable across a range of aircraft applications. It is essential that procedures take into account all safety precautions and quality requirements. Skill and knowledge application must include set back, bend allowance and other standard practices associated with forming of material. Evidence of knowledge and skills associated with the broad range of structural fabrication techniques and their application to different materials used in aircraft manufacture will be required to supplement evidence of ability to fabricate components. A person cannot be assessed as competent until it can be demonstrated to the satisfaction of the workplace assessor that the relevant elements of the Unit of Competency are being achieved under routine supervision on a representative range of structural fabrication tasks. This shall be established via the records in the Log of Industrial Experience and Achievement or, where appropriate, an equivalent Industry . |
Context of and specific resources for assessment | Competency should be assessed in the work environment, using tools and equipment specified by aircraft maintenance manuals. It is expected that general purpose tools and test equipment found in most routine situations would be used where appropriate. |
Method of assessment | |
Guidance information for assessment |
Range Statement
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included. | |
Competency is to be assessed: | using materials comprising various types of sheet metal used in aircraft manufacture, including aluminium alloys and structural steel alloys across a range of temper. |
Machinery processes are to include: | bending, cutting, rolling, shrinking and stretching. |
Procedures and requirements | Refer to industry standard procedures specified by manufacturers, regulatory authorities or the enterprise |
Sectors
Unit sector |
Competency Field
Aviation maintenance |
Employability Skills
This unit contains employability skills. |
Licensing Information
Not applicable.