This unit applies to a range of non numerical control (NC)/computer numerical control (CNC) equipment. Manual, semi-automatic and automatic machines may be included. It covers the setting of a range of non-NC/CNC equipment which may be used for removing metal, bending, rolling, joining, extruding, pressing, moulding and die casting on a range of materials, including metals, plastics and fibre.

If interpretation of drawings to Australian Standard 1100 or equivalent is required, Unit MEM09002B (Interpret technical drawing) should also be selected.

For setting automated assembly processes, see Unit MEM07040A (Setting multistage integrated processes).

Where setting skills for NC/CNC are required Unit MEM07015B (Set computer controlled machines/process) should be selected.

Band: A

Unit Weight: 4

Path 1

MEM07024B

Operate and monitor machine/process

MEM12023A

Perform engineering measurements

MEM16006A

Organise and communicate information

MEM18001C

Use hand tools

ELEMENT

PERFORMANCE CRITERIA

1. Determine job requirements

1.1. Job sheets or equivalent instructions are interpreted correctly and understood.

2. Set machine

2.1. Safe working practices are understood and implemented.

2.2. Machine is set in accordance with defined procedures.

2.3. Machine is adjusted to meet specifications and operational requirements.

2.4. First-off samples are measured for compliance with specifications.

3. Instruct machine operator

3.1. Machine operator is instructed, if necessary, on sequencing settings and any required safety procedures.

4. Replace worn/damaged tooling

4.1. Worn or damaged tooling is identified and changed as required.

Required skills

Look for evidence that confirms skills in:

interpreting and following job/operation sheets, standard operating procedures, specifications, safe working procedures and other applicable reference documents

verbally conveying routine and familiar instructions

identifying worn tools

using hand tools for machine setting

measuring to specified tolerances

following oral instructions

Required knowledge

Look for evidence that confirms knowledge of:

sequences of machine setting operations

techniques, tools and equipment to measure samples

characteristics of machines/processes

safe work practices and procedures

tools and equipment for machine setting

applicable machine tooling and accessories

symptoms of tool wear

use and application of personal protective equipment

hazards and control measures associated with machine setting (routine)

strategies for conveying routine instructions

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

A person who demonstrates competency in this unit must be able to determine job requirements, set the machine in accordance with defined procedures, instruct the operator and replace worn or damaged tooling. Competency in this unit cannot be claimed until all prerequisites have been satisfied.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently perform all elements of the unit as specified by the criteria, including required knowledge, and be capable of applying the competency in new and different situations and contexts.

Context of and specific resources for assessment

This unit may be assessed on the job, off the job or a combination of both. Where assessment occurs off the job, i.e. the candidate is not in productive work, an appropriate simulation must be used where the range of conditions reflects realistic workplace situations. The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team. The assessment environment should not disadvantage the candidate.

This unit could be assessed in conjunction with any other units addressing the safety, quality, communication, materials handling, recording and reporting associated with performing routine machine setting or other units requiring the exercise of the skills and knowledge covered by this unit.

Method of assessment

Assessors should gather a range of evidence that is valid, sufficient, current and authentic. Evidence can be gathered through a variety of ways including direct observation, supervisor's reports, project work, samples and questioning. Questioning should not require language, literacy and numeracy skills beyond those required in this unit. The candidate must have access to all tools, equipment, materials and documentation required. The candidate must be permitted to refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials.

Guidance information for assessment

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Equivalent instructions

Standard operating procedures, safe working procedures, operation sheets

Unit sector

Machine and process operations

This unit contains employability skills.