MEM07027
Perform advanced press operations


Application

This unit of competency defines the skills and knowledge required to perform advanced press operations and relates to operations where the output of the machine/process can be varied at the discretion of the operator and where recognition/rectification skills are applied based upon product/material/process knowledge to achieve specified outcomes.

Where operational maintenance is required to be performed unit MEM07001 Perform operational maintenance of machines/equipment should also be selected.

When production packaging and labelling of the finished goods or product is required unit MEM11006 Perform production packaging should also be selected.

Where the selection and use of power tools/hand held operations is required unit MEM18002 Use power tools/hand held operations should also be selected.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

Band: A

Unit Weight: 6


Elements and Performance Criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions, including machine or process selection and settings

2

Conduct pre-start checks

2.1

Check safety equipment and guards for correct position and operation

2.2

Undertake programmed operational maintenance according procedures

2.3

Undertake pre-start checks to SOPs

2.4

Verify the match task requirements against equipment, raw material and tooling

3

Operate machine/ process

3.1

Start up and operate machine/process in accordance with job instructions and SOPs

3.2

Load components/feed stock and maintain consistent with production requirements

3.3

Unload machine/process output using appropriate manual handling techniques

3.4

Handle machine/process output and store in a manner not likely to cause damage

3.5

Record production data to SOPs

4

Monitor machine/process

4.1

Monitor machine/process for safe and correct operation

4.2

Follow emergency procedures in accordance with SOPs

5

Recognise and rectify deviations and faults in product/output, raw material/feed stock, tooling and machine/ process

5.1

Recognise faults/deviations from SOPs, job sheets or other documentation

5.2

Rectify faults/deviations in accordance with standard operating procedures, job sheets or other documentation

5.3

Adjust machine/process settings within parameters, as required

Foundation Skills

This section describes those required skills (reading, writing, oral communication and numeracy) that are essential to workplace performance in this unit of competency.

Foundation skills essential to performance are explicit in the performance criteria of this unit of competency.


Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, accessibility of the item, and local industry and regional contexts) are included.

Metal working press operations include one (1) or more of the following:

drawing

blanking

bending

coining

sizing

extruding

forming and shaping

Faults/deviations include one (1) or more of the following:

splits

warping

deformation

dimensional errors

gauge variation

hardness

colour variation

marks

missing detail

distortion


Competency Field

Machine and process operations