Work must be carried out in accordance with regulations and workplace requirements relevant to pallet manufacturing processes.

Work is generally performed under some supervision, within a team/group environment. It involves the application of regulatory requirements and workplace procedures to the manufacture of pallets using manual methods as part of pallet manufacturing processes in the transport, warehousing, distribution and/or storage industries.

ELEMENT

PERFORMANCE CRITERIA

1Plan production of pallets

1.1 Pallet design is identified from order in accordance with workplace procedures

1.2 Components are identified from drawings or instructions

1.3 Number of components and quantity of timber necessary to complete order are calculated

1.4 Arrangements are made for supply and cutting of boards and components

1.5 Pallet assembly jig is selected to suit pallet design

1.6 Brand requirements are identified from drawings or instructions and suitable stencils are selected

1.7 Communication with supervisor and other workers is maintained to ensure efficient work flow

2Set up pallet production

2.1 Appropriate workplace occupational health and safety and other regulatory procedures are followed

2.2 Personal protective equipment is selected and worn

2.3 Equipment and components are brought to assembly area

2.4 Components are inspected for compliance with workplace quality standards

2.5 Paint and painting equipment is prepared and tested

3Undertake manual production of pallets

3.1 Components are checked for fit to assembly jig and a trial pallet is constructed to specifications in accordance with workplace procedures

3.2 Trial pallet is checked for conformity in accordance with workplace quality standards

3.3 Required number of pallets is constructed in accordance with workplace procedures

3.4 Faults/problems with equipment or components are identified and appropriate action is undertaken

3.5 Pallets are painted and stencilled to order in accordance with work specifications

4Complete operations

4.1 Pallets are inspected and located to holding area without damage to pallet, personnel or equipment

4.2 Off-cuts, rejected boards and waste materials are directed for waste or recovery in accordance with workplace policy and procedures

4.3 Equipment is maintained and stored in designated areas

4.4 Documentation is completed in accordance with workplace procedures

REQUIRED KNOWLEDGE AND SKILLS

This describes the essential knowledge and skills and their level required for this unit.

Required knowledge:

Regulations relevant to the manufacture of pallets using manual methods

Relevant OH&S and environmental protection procedures and guidelines

Workplace procedures and policies for the manufacture of pallets using manual methods

Focus of operation of work systems, equipment, management and site operating systems for the manufacture of pallets using manual methods

Problems that may occur when manufacturing pallets using manual methods and appropriate action that can be taken to resolve the problems

Documentation and record requirements

Tools and equipment used during the manufacture of pallets using manual methods and the precautions and procedures that should be followed in their use

Housekeeping standards and procedures required in the workplace

Site layout and obstacles

Required skills:

Communicate effectively with others when manufacturing pallets using manual methods

Read and interpret instructions, procedures, information and labels relevant to the manufacture of pallets using manual methods

Interpret and follow operational instructions and prioritise work

Complete documentation related to work activities

Operate electronic communication equipment to required protocol

Work collaboratively with others when manufacturing pallets using manual methods

Adapt appropriately to cultural differences in the workplace, including modes of behaviour and interactions with others

Promptly report and/or rectify any identified problems, faults or malfunctions that may occur when manufacturing pallets using manual methods in accordance with regulatory requirements and workplace procedures

Apply precautions and required action to minimise, control or eliminate hazards that may exist during work activities

Plan own work including predicting consequences and identifying improvements

Monitor work activities in terms of planned schedule

Modify activities depending on differing operational contingencies, risk situations and environments

Work systematically with required attention to detail without injury to self or others, or damage to goods or equipment

Maintain tools and equipment used in the manufacture of pallets using manual methods

Carry out visual inspection of board quality to Australian Standards AS 2858 and AS 2082

Identify, select and efficiently and effectively use relevant materials and equipment when manufacturing pallets using manual methods

Adapt to differences in materials and equipment in accordance with standard operating procedures

Select and use required personal protective equipment conforming to industry and OH&S standards

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required knowledge and skills, the range statement and the assessment guidelines for this Training Package.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria of this unit and include demonstration of applying:

the underpinning knowledge and skills

relevant legislation and workplace procedures

other relevant aspects of the range statement

Context of and specific resources for assessment

Performance is demonstrated consistently over a period of time and in a suitable range of contexts

Resources for assessment include:

a range of relevant exercises, case studies and/or other simulated practical and knowledge assessment, and/or

access to an appropriate range of relevant operational situations in the workplace

In both real and simulated environments, access is required to:

relevant and appropriate materials and equipment, and

applicable documentation including workplace procedures, regulations, codes of practice and operation manuals

Method of assessment

Assessment of this unit must be undertaken by a registered training organisation

As a minimum, assessment of knowledge must be conducted through appropriate written/oral tests

Practical assessment must occur:

through activities in an appropriately simulated environment at the registered training organisation, and/or

in an appropriate range of situations in the workplace

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance.

Work may be conducted:

in a range of work environments by day or night and may cover the full range of standard wooden designs manufactured in the workplace concerned

Customers may be:

internal or external

Workplaces may comprise:

large, medium or small worksites

Workplace environment may include:

movement of equipment, goods, products, materials and vehicular traffic

The manual pallet production process is conducted:

as part of manufacture/repair activities with the operator using discretion and judgement within established specifications

Equipment used may include:

assembly jig

nail gun

compressor or compressed air supply

paint spray gun

OH&S requirements include:

manual handling, protective clothing, elimination/control of hazards, machine isolation and machine guarding

Hazards in the work area may include exposure to:

chemicals

dangerous or hazardous substances

stationary and moving equipment, parts and materials

noise, light, energy sources

electrical equipment

humidity, air temperature, radiant heat

debris on floor

faulty racking

poorly stacked materials or finished pallets

faulty tools and equipment

Personal protective equipment may include:

gloves

safety headwear and footwear

safety glasses

respirators

protective clothing

Consultative processes may involve:

workplace personnel

supervisors and managers

customers/clients

suppliers

contractors

union representatives

industrial relations and OH&S specialists

other professional or technical staff

Communication in the work area may include:

phone

fax

email

internet

barcode readers

oral, aural or signed communications

Depending on the type of organisation concerned and the local terminology used, workplace procedures may include:

company procedures

enterprise procedures

organisational procedures

established or standard procedures

Information/documents may include:

job specifications and workplace operating procedures

relevant Australian or international standards

manufacturers specifications for equipment/tools

supplier and/or client instructions

quality assurance standards for pallet manufacture

material safety data sheets (where applicable)

codes of practice including the National Standards for Manual Handling and the Industry Safety Code

relevant regulations including the ADG Code

award, enterprise bargaining agreement, other industrial arrangements

standards and certification requirements

emergency procedures

Applicable regulations and legislation may include:

relevant codes and regulations pertaining to pallet manufacture

Australian Standards AS 2858 and AS 2082

relevant state/territory OH&S legislation

relevant state/territory environmental protection legislation

licence, patent or copyright arrangements

ADG Code and regulations

workplace relations regulations including equal opportunity, equal employment opportunity and affirmative action legislation

workers compensation regulations

This unit contains employability skills.