UEPMNT427
Diagnose and repair faults in complex instrumentation equipment


Application

This unit involves the skills and knowledge required to undertake the diagnosis and repair of complex instrumentation configuration including, but is not limited to signal characterising equipment, totaliser units, microprocessor control and interface equipment, laboratory and field analysers, ultrasonic and nucleonic equipment.

Diagnosing and repairing complex electronic instrumentation equipment that is used to measure, monitor, automate and control processes and equipment in a power generation facility includes the inspection, testing and verification of operational efficiency to identify possible repairs.

Competency in this unit requires the ability to plan work, verify complex electronic instrumentation equipment faults, find complex electronic instrumentation equipment faults, diagnose complex electronic instrumentation equipment faults, repair complex electronic instrumentation equipment faults and to report on all completed tasks. Individuals will, in general, work under supervision in an electrical, electronic and/or mechanical equipment repair workshop or on site.

Power generation maintenance personnel are typically trained and authorised to receive permits to work.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

Note: Workplace practice

The application of the skills and knowledge described in this unit of competency may require a licence or training permit to practice in the workplace, where work is carried out on gas and electrical installations. Additional and/or other conditions may apply under state and territory legislative and regulatory licensing requirements.


Elements and Performance Criteria

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Plan and prepare work

1.1

Requirements including scope of work and assigned roles are identified and confirmed with appropriate personnel or by site inspection, in accordance with workplace procedures

1.2

Work, Health and Safety (WHS)/Occupational Health and Safety (OHS) regulations, legislative requirements, industry standards, codes of practice, manufacturers’ specifications, environmental obligations and workplace procedures are reviewed in preparation for work

1.3

Resources are obtained and inspected for compliance with job specification

1.4

Relevant plans, drawings and manuals are selected and used, in accordance with workplace procedures

1.5

Correct materials and components are obtained and inspected, in accordance with workplace procedures, for compliance with job specification

1.6

Work is planned, sequenced and prioritised, in accordance with workplace procedures

1.7

Potential hazards are identified and risk control measures are selected and implemented, in accordance with workplace procedures

1.8

Work area is prepared, in accordance with workplace procedures

2

Diagnosing complex instrumentation equipmentfault

2.1

Normal performance and function of complex instrumentation equipment is ascertained, in accordance with workplace procedures

2.2

Fault indicators, technical information and diagnostic techniques are used to verify reported faults in accordance with workplace procedures

2.3

Faults are reproduced and monitored, if possible, in accordance with workplace procedures

3

Find complex instrumentation equipmentfault

3.1

Isolations are confirmed, where appropriate, in accordance with workplace procedures and site requirements

3.2

Complex instrumentation equipment components, wires, cables, terminations and support fixings are inspected, in accordance with workplace procedures, for faults

3.3

Fault finding or diagnostic techniques are selected and used, in accordance with workplace procedures

3.4

Components are disconnected to enable accurate test measurements of suspected faulty components, in accordance with workplace procedures, without back feed readings occurring

3.5

Test and measurement instruments are used, in accordance with workplace procedures and manufacturers’ specifications

4

Determine cause of complex instrumentation equipmentfault

4.1

Appropriate personnel are consulted, if required, in accordance with workplace procedures

4.2

Information from fault indicators and maintenance records are used, in accordance with workplace procedures

4.3

Conclusions about the nature and cause of the complex instrumentation equipment fault are based on an analysis of available evidence, in accordance with workplace procedures

5

Repaircomplex instrumentation equipment fault

5.1

Isolations are confirmed, where appropriate, in accordance with workplace procedures and site requirements

5.2

Faulty, worn or damaged components are repaired, in accordance with workplace procedures

5.3

Parts and components are selected and replaced, as required, in accordance with workplace procedures and manufactures' specifications

5.4

Components disconnected for testing are reconnected, in accordance with workplace procedures and all terminations are checked to ensure they are electrically and mechanically sound

5.5

All faults are repaired, in accordance with workplace procedures

5.6

Final inspection is performed, in accordance with workplace procedures

6

Complete work

6.1

Work is completed and appropriate personnel are notified in accordance with workplace procedures

6.2

Work area is cleared of waste, cleaned, restored and secured, in accordance with workplace procedures

6.3

Tools and equipment are cleaned, maintained and stored, in accordance with workplace procedures

6.4

Work completion details are finalised, in accordance with workplace procedures

Foundation Skills

Foundation skills essential to performance are explicit in the performance criteria of this unit of competency.


Range Statement

Range is restricted to essential operating conditions and any other variables essential to the work environment.

Non-essential conditions may be found in the Companion Volume Implementation Guide.


Sectors

Electricity generation


Competency Field

Maintenance