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Evidence Guide: MSTTN2004 - Undertake web bonding processes

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MSTTN2004 - Undertake web bonding processes

What evidence can you provide to prove your understanding of each of the following citeria?

Determine job requirements

  1. Follow standard operating procedures (SOPs)
  2. Comply with work health and safety (WHS) requirements at all times
  3. Use appropriate personal protective equipment (PPE) in accordance with SOPs
  4. Identify job requirements from specifications, drawings, job sheets or work instructions
Follow standard operating procedures (SOPs)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Comply with work health and safety (WHS) requirements at all times

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Use appropriate personal protective equipment (PPE) in accordance with SOPs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify job requirements from specifications, drawings, job sheets or work instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare for web bonding

  1. Check specifications to identify requirements for production
  2. Identify web bonding process, and where options exist, select correct web bonding process according to product requirements
  3. Check bonding raw material supply where appropriate
  4. Set machine controls to meet product requirements
Check specifications to identify requirements for production

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify web bonding process, and where options exist, select correct web bonding process according to product requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check bonding raw material supply where appropriate

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Set machine controls to meet product requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Undertake web bonding

  1. Check formed web supply and speed conforms to specification
  2. Monitor web bonding process and adjust operational parameters to meet product requirements.
  3. Monitor machine operations to ensure safe and correct operation
  4. Identify, correct and report minor product, process and machine faults where necessary to meet specified requirements
  5. Operate machine according to WHS and workplace practices and report major machine faults
Check formed web supply and speed conforms to specification

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor web bonding process and adjust operational parameters to meet product requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor machine operations to ensure safe and correct operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify, correct and report minor product, process and machine faults where necessary to meet specified requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operate machine according to WHS and workplace practices and report major machine faults

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check quality and complete web bonding process

  1. Check bonded web against quality standards and production requirements
  2. Identify, rectify or report bonded web faults and non-conformances
  3. Send bonded web for web conversion and finishing or next manufacturing or packing process
  4. Clean area to maintain a safe and productive work environment
  5. Complete production records
Check bonded web against quality standards and production requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify, rectify or report bonded web faults and non-conformances

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Send bonded web for web conversion and finishing or next manufacturing or packing process

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Clean area to maintain a safe and productive work environment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete production records

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Prepare for web bonding

2.1

Check specifications to identify requirements for production

2.2

Identify web bonding process, and where options exist, select correct web bonding process according to product requirements

2.3

Check bonding raw material supply where appropriate

2.4

Set machine controls to meet product requirements

3

Undertake web bonding

3.1

Check formed web supply and speed conforms to specification

3.2

Monitor web bonding process and adjust operational parameters to meet product requirements.

3.3

Monitor machine operations to ensure safe and correct operation

3.4

Identify, correct and report minor product, process and machine faults where necessary to meet specified requirements

3.5

Operate machine according to WHS and workplace practices and report major machine faults

4

Check quality and complete web bonding process

4.1

Check bonded web against quality standards and production requirements

4.2

Identify, rectify or report bonded web faults and non-conformances

4.3

Send bonded web for web conversion and finishing or next manufacturing or packing process

4.4

Clean area to maintain a safe and productive work environment

4.5

Complete production records

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Prepare for web bonding

2.1

Check specifications to identify requirements for production

2.2

Identify web bonding process, and where options exist, select correct web bonding process according to product requirements

2.3

Check bonding raw material supply where appropriate

2.4

Set machine controls to meet product requirements

3

Undertake web bonding

3.1

Check formed web supply and speed conforms to specification

3.2

Monitor web bonding process and adjust operational parameters to meet product requirements.

3.3

Monitor machine operations to ensure safe and correct operation

3.4

Identify, correct and report minor product, process and machine faults where necessary to meet specified requirements

3.5

Operate machine according to WHS and workplace practices and report major machine faults

4

Check quality and complete web bonding process

4.1

Check bonded web against quality standards and production requirements

4.2

Identify, rectify or report bonded web faults and non-conformances

4.3

Send bonded web for web conversion and finishing or next manufacturing or packing process

4.4

Clean area to maintain a safe and productive work environment

4.5

Complete production records

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices and other reference material

applying relevant standards

interpreting production orders and schedules

setting and checking machine settings to meet production requirements on at least two (2) occasions

monitoring web bonding operations according to defined procedures and methods on at least two (2) occasions

recognising, rectifying and reporting machine faults or problems as required

making minor adjustments

checking product samples against quality standards and responding to faulty product

loading and unloading products

completing records accurately and completely

applying workplace procedures.

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

web bonding processes, including chemical bonding (e.g. foam, spray or print bonding), thermal bonding and mechanical bonding

chemical bonding:

binding agent preparation and settings

thermal bonding:

calender and air bonding for fusible, bi-component and co-polyester fibres

mechanical bonding:

needle punch

stitchbond

hydro-entanglement

work health and safety (WHS) practices, including hazard identification and control measures

quality practices

workplace procedures

recording and reporting practices.

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Workplace procedures include one or more of the following:

requirements prescribed by legislation, awards, agreements and conditions of employment

SOPs

work instructions

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

WHS practices

Australian Standards include:

the relevant industry or Australian Standards that are current at the time this unit is being undertaken

Web bonding processes include one or more of the following:

chemical bonding:

solvent bonding

foam bonding

hydrogen bonding

print bonding

latex addition to formed web

inorganic binders

thermal bonding (for fusible, bi-component and co-polyester fibres):

calender bonding

engraved calender bonding

air bonding

mechanical bonding:

needle punch

stitchbond

hydro-entanglement

Machine operations include one or more of the following:

speed settings for web progression

heat settings

solution settings

needle punch settings

settings made using computer, mechanical and electronic controls

WHS practices

WHS practices must include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and include one or more of the following:

manual handling techniques

SOPs

PPE

safe materials handling

taking of rest breaks

ergonomic arrangement of workplaces

following marked walkways

safe storage of equipment

housekeeping

reporting accidents and incidents

other WHS practices relevant to the job and enterprise