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Evidence Guide: PMBPREP205 - Assemble materials and equipment for production

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

PMBPREP205 - Assemble materials and equipment for production

What evidence can you provide to prove your understanding of each of the following citeria?

Identify required materials and equipment

  1. Interpret product specifications
  2. Identify required materials, including additives
  3. Identify trade names for required product
  4. Determine quantity of materials required for product
  5. Identify required equipment, including handling, control and material preparation equipment
Interpret product specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify required materials, including additives

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify trade names for required product

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Determine quantity of materials required for product

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify required equipment, including handling, control and material preparation equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Locate materials and equipment

  1. Locate required materials, equipment and machinery
  2. Mark items off on check list as required
  3. Identify non-conformances and report as required
  4. Identify and prepare appropriate holding area
Locate required materials, equipment and machinery

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Mark items off on check list as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify non-conformances and report as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and prepare appropriate holding area

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assemble materials and equipment

  1. Use good manual handling practices
  2. Follow work health and safety (WHS) and other relevant procedures
  3. Collect and organise materials in a manner that ensures storage compatibility
  4. Visually check materials according to procedures
  5. Collect holding sample according to procedures
  6. Record details of specification and sample as required
Use good manual handling practices

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Follow work health and safety (WHS) and other relevant procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Collect and organise materials in a manner that ensures storage compatibility

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Visually check materials according to procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Collect holding sample according to procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Record details of specification and sample as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Organise internal workplace delivery of materials/ equipment as required

  1. Organise placement of material to required locations using enterprise procedures
  2. Notify and confirm delivery in accordance with enterprise requirements/procedures
  3. Follow workplace procedures as required by enterprise
Organise placement of material to required locations using enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Notify and confirm delivery in accordance with enterprise requirements/procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Follow workplace procedures as required by enterprise

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Store materials for production as required

  1. Identify storage requirements
  2. Check holding area conditions meet material requirements
  3. Store materials as required for production and to meet health and safety needs
  4. Complete required workplace documentation/records
Identify storage requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check holding area conditions meet material requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Store materials as required for production and to meet health and safety needs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete required workplace documentation/records

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Respond to routine problems to procedures

  1. Recognise known problems that occur during the operation
  2. Identify and take action on causes of routine problems
  3. Log problems as required
  4. Identify non-routine process and quality problems and take appropriate action
Recognise known problems that occur during the operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and take action on causes of routine problems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Log problems as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify non-routine process and quality problems and take appropriate action

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify required materials and equipment

1.1

Interpret product specifications

1.2

Identify required materials, including additives

1.3

Identify trade names for required product

1.4

Determine quantity of materials required for product

1.5

Identify required equipment, including handling, control and material preparation equipment

2

Locate materials and equipment

2.1

Locate required materials, equipment and machinery

2.2

Mark items off on check list as required

2.3

Identify non-conformances and report as required

2.4

Identify and prepare appropriate holding area

3

Assemble materials and equipment

3.1

Use good manual handling practices

3.2

Follow work health and safety (WHS) and other relevant procedures

3.3

Collect and organise materials in a manner that ensures storage compatibility

3.4

Visually check materials according to procedures

3.5

Collect holding sample according to procedures

3.6

Record details of specification and sample as required

4

Organise internal workplace delivery of materials/ equipment as required

4.1

Organise placement of material to required locations using enterprise procedures

4.2

Notify and confirm delivery in accordance with enterprise requirements/procedures

4.3

Follow workplace procedures as required by enterprise

5

Store materials for production as required

5.1

Identify storage requirements

5.2

Check holding area conditions meet material requirements

5.3

Store materials as required for production and to meet health and safety needs

5.4

Complete required workplace documentation/records

6

Respond to routine problems to procedures

6.1

Recognise known problems that occur during the operation

6.2

Identify and take action on causes of routine problems

6.3

Log problems as required

6.4

Identify non-routine process and quality problems and take appropriate action

Required Skills and Knowledge

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify required materials and equipment

1.1

Interpret product specifications

1.2

Identify required materials, including additives

1.3

Identify trade names for required product

1.4

Determine quantity of materials required for product

1.5

Identify required equipment, including handling, control and material preparation equipment

2

Locate materials and equipment

2.1

Locate required materials, equipment and machinery

2.2

Mark items off on check list as required

2.3

Identify non-conformances and report as required

2.4

Identify and prepare appropriate holding area

3

Assemble materials and equipment

3.1

Use good manual handling practices

3.2

Follow work health and safety (WHS) and other relevant procedures

3.3

Collect and organise materials in a manner that ensures storage compatibility

3.4

Visually check materials according to procedures

3.5

Collect holding sample according to procedures

3.6

Record details of specification and sample as required

4

Organise internal workplace delivery of materials/ equipment as required

4.1

Organise placement of material to required locations using enterprise procedures

4.2

Notify and confirm delivery in accordance with enterprise requirements/procedures

4.3

Follow workplace procedures as required by enterprise

5

Store materials for production as required

5.1

Identify storage requirements

5.2

Check holding area conditions meet material requirements

5.3

Store materials as required for production and to meet health and safety needs

5.4

Complete required workplace documentation/records

6

Respond to routine problems to procedures

6.1

Recognise known problems that occur during the operation

6.2

Identify and take action on causes of routine problems

6.3

Log problems as required

6.4

Identify non-routine process and quality problems and take appropriate action

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria and demonstrate the ability to:

read and interpret procedures, job specifications, material labels and safety data sheets (SDS)

select and use tools and equipment to meet job specifications

locate and organise delivery of required materials and equipment

sequence and arrange placement of materials and equipment for production

store materials according to requirements

identify hazards and apply relevant hazard controls

apply safety procedures

apply housekeeping procedures

apply waste management procedures

recognise routine and non-routine problems

identify when the operator is able to rectify faults, when assistance is required and who is the appropriate source for assistance

take action to resolve faults or report faults to appropriate personnel

distinguish between possible causes of routine faults, including:

raw material variations

contamination of raw material

process problems

mechanical abnormalities

misreading labels, instructions, safety data sheets

communicate effectively with team/work group and supervisors

complete workplace records

do basic arithmetical manipulations including additions, subtractions, divisions, fractions and percentages.

Must provide evidence that demonstrates knowledge relevant to their job sufficient to operate under routine only supervision and to solve routine problems, including knowledge of:

types and application of common polymer materials

definitions of thermoplastics and thermosetting materials

trade names of common plastic materials

formulas of common plastics

common end use examples of plastics and common family names

routine and non-routine problems that may arise, the range of possible causes and processes to develop solutions

impact of incorrect or faulty materials

organisation procedures relevant to the work environment/job role

hierarchy of control

hazards that may arise in the job/work environment and:

their possible causes

potential consequences

appropriate risk controls.

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Regulatory framework

The latest version of all legislation, regulations, industry codes of practice and Australian/international standards, or the version specified by the local regulatory authority, must be used.

Applicable legislation, regulations, standards and codes of practice include:

health, safety and environmental (HSE) legislation, regulations and codes of practice relevant to the workplace, manual handling and hazardous materials

Australian/international standards relevant to the materials being used and products being made

any relevant licence and certification requirements.

All operations to which this unit applies are subject to stringent HSE requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and such requirements the legislative requirements take precedence.

Procedures

All operations must be performed in accordance with relevant procedures.

Procedures are written, verbal, visual, computer-based or in some other form, and include one or any combination of:

emergency procedures

work instructions

standard operating procedures (SOPs)

safe work method statements (SWMS)

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant.

Tools and equipment

Tools and equipment include one or more of:

hand carts and trolleys

knives and other bag opening equipment

hoists/lifting equipment not requiring any special permits or licences

bung spanners and similar

basic hand tools required for opening of material packaging

relevant personal protective equipment (PPE).

Problems

Routine problems must be resolved by applying known solutions.

Routine problems are predictable and include one or more of:

equipment malfunction

non-supply or incorrect supply of materials

use of incorrect materials

variations in materials

contamination of materials

incorrect quantity of materials/additives.

Known solutions are drawn from one or more of:

procedures

training

remembered experience.

Non-routine problems must be reported according to according to relevant procedures.

Hazards

Hazards must be identified and controlled. Identifying hazards requires consideration of:

heat, smoke, dust, vapours or other atmospheric hazards

hazardous products and materials

sharp edges, protrusions or obstructions

slippery surfaces, spills or leaks

electricity

gas

gases and liquids under pressure

structural hazards

equipment failures

rotational equipment or vibration

machinery, equipment and product mass

limited head spaces or overhangs

working at heights

working in restricted or confined spaces

other hazards that might arise.