Control mill processes and performance

Formats and tools

Unit Description
Reconstruct the unit from the xml and display it as an HTML page.
Assessment Tool
an assessor resource that builds a framework for writing an assessment tool
Assessment Template
generate a spreadsheet for marking this unit in a classroom environment. Put student names in the top row and check them off as they demonstrate competenece for each of the unit's elements and performance criteria.
Assessment Matrix
a slightly different format than the assessment template. A spreadsheet with unit names, elements and performance criteria in separate columns. Put assessment names in column headings to track which performance criteria each one covers. Good for ensuring that you've covered every one of the performance criteria with your assessment instrument (all assessement tools together).
Wiki Markup
mark up the unit in a wiki markup codes, ready to copy and paste into a wiki page. The output will work in most wikis but is designed to work particularly well as a Wikiversity learning project.
Evidence Guide
create an evidence guide for workplace assessment and RPL applicants
Competency Mapping Template
Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners. A template for developing assessments for a unit, which will help you to create valid, fair and reliable assessments for the unit, ready to give to trainers and students
Observation Checklist
create an observation checklist for workplace assessment and RPL applicants. This is similar to the evidence guide above, but a little shorter and friendlier on your printer. You will also need to create a seperate Assessor Marking Guide for guidelines on gathering evidence and a list of key points for each activity observed using the unit's range statement, required skills and evidence required (see the unit's html page for details)

Self Assessment Survey
A form for students to assess thier current skill levels against each of the unit's performance criteria. Cut and paste into a web document or print and distribute in hard copy.
Moodle Outcomes
Create a csv file of the unit's performance criteria to import into a moodle course as outcomes, ready to associate with each of your assignments. Here's a quick 'how to' for importing these into moodle 2.x
Registered Training Organisations
Trying to find someone to train or assess you? This link lists all the RTOs that are currently registered to deliver FBPGRA3004, 'Control mill processes and performance'.
Google Links
links to google searches, with filtering in place to maximise the usefulness of the returned results
Books
Reference books for 'Control mill processes and performance' on fishpond.com.au. This online store has a huge range of books, pretty reasonable prices, free delivery in Australia *and* they give a small commission to ntisthis.com for every purchase, so go nuts :)


Elements and Performance Criteria

Elements

Performance Criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Maintain mill flow sheet

1.1 Identify all breaking, reduction and dressing stages in mill

1.2 Show destinations for all stock separations according to operating requirements

1.3 Identify all optional and ancillary equipment required to control flour and by-product production

1.4 Identify all bins, silos, chutes, conveyors and exhausts that control processes and performance across the mill

2. Prepare for flour and by-product production

2.1 Establish customer requirements for shift or production period

2.2 Follow recipe required to meet desired production quality and quantity targets

2.3 Check availability of required wheat stock

2.4 Determine if any changes to grist stock will be required and plan for changes to settings

3. Determine break system settings

3.1 Adjust break rolls for desired percentage release

3.2 Conduct visual inspection and test sieving where required to monitor release percentage

3.3 Monitor break roll passages to avoid saturation of later stages

3.4 Set bran finishers according to workplace procedures and to ensure optimum performance

3.5 Set plansifters for desired grading, including adjusting spaces between plansifters for varying grains and moisture levels

3.6 Monitor performance of break system to ensure system is free from semolina

4. Set settings for purifiers where fitted

4.1 Maintain and monitor sieve covers according to workplace procedures and to ensure optimum performance

4.2 Monitor feed rate to purifiers according to workplace procedures and to ensure optimum performance

4.3 Monitor horizontal and vertical movement of sieve covers

4.4 Set and monitor air pressure for each aspiration section

4.5 Select destinations for throughs and lifted bran and other particles

4.6 Ensure purifier stock is free from flour

5. Set settings for scratch or sizing system

5.1 Set scratch equipment or sizing rolls according to operator instructions

5.2 Monitor performance of scratch and sizing rolls

6. Set settings for reduction passages

6.1 Set each set of reduction rolls for desired flour and capacity of succeeding reduction passages

6.2 Monitor covers on sifters for effective dressing from each reduction roll

6.3 Monitor flake disrupters and impact detachers where fitted

6.4 Set and monitor reduction settings to achieve required starch damage

6.5 Specify collection conveyors and bins for each flour stream

7. Set settings for final production stages

7.1 Specify use of flour divides for blends

7.2 Monitor redressing equipment according to workplace procedures

7.3 Monitor weighing, infestation destroying, and metal removal equipment according to work health and safety and operating procedures

7.4 Send finished flour to packing or storage according to workplace requirements

8. Monitor mill equipment

8.1 Check flutes and rolls for wear and defects

8.2 Monitor temperature of reduction rolls and performance of water cooling if used

8.3 Check automatic roll adjustment and protection mechanisms are working correctly

8.4 Adjust mill settings when required for effect of breakdowns and urgent maintenance

9. Monitor mill performance

9.1 Ensure all grain and flour tests are carried out to required schedule and procedures

9.2 Adjust settings where required for variation in grain, grist and atmospheric conditions

9.3 Monitor milling and invisible loss per production period