Install, maintain and calibrate instrumentation sensors, transmitters and final control elements

Formats and tools

Unit Description
Reconstruct the unit from the xml and display it as an HTML page.
Assessment Tool
an assessor resource that builds a framework for writing an assessment tool
Assessment Template
generate a spreadsheet for marking this unit in a classroom environment. Put student names in the top row and check them off as they demonstrate competenece for each of the unit's elements and performance criteria.
Assessment Matrix
a slightly different format than the assessment template. A spreadsheet with unit names, elements and performance criteria in separate columns. Put assessment names in column headings to track which performance criteria each one covers. Good for ensuring that you've covered every one of the performance criteria with your assessment instrument (all assessement tools together).
Wiki Markup
mark up the unit in a wiki markup codes, ready to copy and paste into a wiki page. The output will work in most wikis but is designed to work particularly well as a Wikiversity learning project.
Evidence Guide
create an evidence guide for workplace assessment and RPL applicants
Competency Mapping Template
Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners. A template for developing assessments for a unit, which will help you to create valid, fair and reliable assessments for the unit, ready to give to trainers and students
Observation Checklist
create an observation checklist for workplace assessment and RPL applicants. This is similar to the evidence guide above, but a little shorter and friendlier on your printer. You will also need to create a seperate Assessor Marking Guide for guidelines on gathering evidence and a list of key points for each activity observed using the unit's range statement, required skills and evidence required (see the unit's html page for details)

Self Assessment Survey
A form for students to assess thier current skill levels against each of the unit's performance criteria. Cut and paste into a web document or print and distribute in hard copy.
Moodle Outcomes
Create a csv file of the unit's performance criteria to import into a moodle course as outcomes, ready to associate with each of your assignments. Here's a quick 'how to' for importing these into moodle 2.x
Registered Training Organisations
Trying to find someone to train or assess you? This link lists all the RTOs that are currently registered to deliver MEM18062, 'Install, maintain and calibrate instrumentation sensors, transmitters and final control elements'.
Google Links
links to google searches, with filtering in place to maximise the usefulness of the returned results
Books
Reference books for 'Install, maintain and calibrate instrumentation sensors, transmitters and final control elements' on fishpond.com.au. This online store has a huge range of books, pretty reasonable prices, free delivery in Australia *and* they give a small commission to ntisthis.com for every purchase, so go nuts :)


Elements and Performance Criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Select appropriate sensors, transmitters and final control elements for installation

2.1

Determine specification requirements from data sheets, circuit diagrams, engineering drawings

2.2

Interpret and define specification requirements through application of device characteristics and principles of operation

2.3

Select equipment and final control elements having regard for measurement range, processes and environment according to their device characteristics, principles of operation and measurement capabilities, in conformance to specifications

3

Install instrumentation sensors, transmitters and final control elements

3.1

Install components using appropriate tools, test equipment, techniques and procedures

3.2

Plan and cater for maintenance access during installation when mounting connections for power, signal, and process

3.3

Diagnose installed components for correct operation using appropriate test equipment and procedures and assess results against specifications or manufacturers’ technical data sheets

4

Maintain and diagnose correct operation of sensors, transmitters and final control elements

4.1

Apply preventative maintenance schedules and procedures to maintain components in optimum condition by interpreting device characteristics and principles of operation

4.2

Clean and service elements to maintain optimum operating condition by interpreting device characteristics and principles of operation

4.3

Determine correct operation or malfunction by diagnosing components within the system or as individual devices using appropriate test equipment and procedures

4.4

Monitor operation of components and assess against predetermined specification or manufacturers’ technical data

5

Complete fault documentation and plan corrective action

5.1

Document faults and malfunctions and/or report according to SOPs

5.2

Plan corrective action autonomously or in consultation with appropriate personnel

6

Analyse control loop and localise faults

6.1

Obtain and interpret engineering specifications and technical information, control device, signal transmission and final element specifications and read and interpret system specifications, including operational data, and historical records and trends

6.2

Carry out consultation with system operators and other relevant plant personnel and extract relevant data and document to procedures

6.3

Observe operation of the system using sound knowledge of all external control device characteristics, controller modes, signal transmission and final control devices

6.4

Set up and apply appropriate signal transmission test equipment

6.5

Test circuits and control lines to the level necessary to detect and localise fault

7

Repair/replace/ overhaul sensors, transmitters and final control elements

7.1

Examine and verify components for replacement, repair or overhaul using appropriate tools, test equipment, procedures and techniques

7.2

Select and obtain replacement items from manufacturers’ parts lists or catalogues to meet specifications

7.3

Repair or overhaul faulty items to meet specifications

7.4

Refit repaired, overhauled and replacement sensors, transmitters and final control elements

7.5

Prepare refitted sensors, transmitters and final control elements for testing and calibration

8

Calibrate and test instrumentation sensors, transmitters and final control elements

8.1

Calibrate components against appropriate physical standards using appropriate calibration devices, test equipment, techniques and procedures

8.2

Perform zero, span and range tests and assess results against manufacturers’ instructions sheets

8.3

Align components to manufacturers’ instruction sheets by applying zero and span adjustments

9

Return sensors, transmitters and final control elements and control loops to service

9.1

Put components into service in conformance to specifications with due regard to process requirements, safety, installation/commissioning procedures and sequence of operation

9.2

Adjust controller modes and actions according to specifications

9.3

Test electrical and pneumatic transmission lines and take appropriate action, including the use of signal conditioning devices

9.4

Return instrumentation to service, including configuring, calibrating, adjusting, tuning and validating system performance

9.5

Return system to service


Qualifications and Skillsets

MEM18062 appears in the following qualifications:

  • MEM30405 - Certificate III in Engineering - Electrical/Electronic Trade
  • MEM30205 - Certificate III in Engineering - Mechanical Trade
  • MEM40105 - Certificate IV in Engineering
  • MEM40105 - Certificate IV in Engineering
  • MEM30205 - Certificate III in Engineering - Mechanical Trade
  • MEM30405 - Certificate III in Engineering - Electrical/Electronic Trade
  • MEM30405 - Certificate III in Engineering - Electrical/Electronic Trade
  • MEM30205 - Certificate III in Engineering - Mechanical Trade
  • MEM40105 - Certificate IV in Engineering
  • LMT31909 - Certificate III in Engineering - TCF Mechanic